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Dongguan Chuangwei Electronic Equipment Manufactory
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Wave Solder Pallets ESD Synthetic Stone Safe Composite Materials

China Dongguan Chuangwei Electronic Equipment Manufactory certification
China Dongguan Chuangwei Electronic Equipment Manufactory certification
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Wave Solder Pallets ESD Synthetic Stone Safe Composite Materials

Wave Solder Pallets ESD Synthetic Stone Safe Composite Materials
Wave Solder Pallets ESD Synthetic Stone Safe Composite Materials Wave Solder Pallets ESD Synthetic Stone Safe Composite Materials Wave Solder Pallets ESD Synthetic Stone Safe Composite Materials

Large Image :  Wave Solder Pallets ESD Synthetic Stone Safe Composite Materials

Product Details:

Place of Origin: Dongguang China
Brand Name: Chuangwei
Certification: CE ISO
Model Number: CWSJ

Payment & Shipping Terms:

Minimum Order Quantity: 1 set
Price: Negotiable
Packaging Details: each set be packed in plywood case
Delivery Time: 1-3 days after payment confirm
Payment Terms: T/T, L/C
Supply Ability: 3000 set per month
Detailed Product Description
Maximum Operation Temperature(C): 350 Type: Standard / Anti-Static / Anti-static(Optical)
Colour: Blue/ Black/ Grey Density(g/mm3): 1.85
Standard OperationTemperature: 260 Application:: Wave Soldering Process
High Light:

Smt Trays

,

smt pallet

 

Wave Solder Pallets ESD Synthetic Stone Safe Composite Materials

Universal/ Adjustable Wave Solder Jigs with Double Slots

  

【Description】


Designed by engineers with extensive wave solder experience, our pallets enable customers to automate the soldering of through-hole components on complex electronic assemblies.

The pallets only expose areas of the assembly that require soldering. All other areas are protected, eliminating component damage and expensive, low quality process steps. Made of ESD-safe composite materials, these pallets are designed and manufactured to optimize both the solderability of your circuit boards and your entire process flow.

 

【Features】

 

1. Eliminate hand soldering processes
2. Eliminate high-defect, surface mount glue operations
3. Eliminate temporary solder masking operations
4. Reduce assembly cycle time,Improves Quality, Improve component alignment and soldering
5. Improved solder fill and quality
6. Eliminates flooding problems , Increases your flexibility, 
7. Eliminates board size / panelization issues
8. Standardize on conveyor width
9. Effectively process complex, double-sided surface mount assemblies,Easy to Use
10. Designed by engineers with extensive wave solder experience
11. Optimized for easy profiling
12. Supports rapid set-up using our ergonomically designed fasteners
13. Optimized for best soldering
14. wave solder automation to solder through-hole components on complex electronic assemblies.
15. Optimize the use of your wave solder equipment, eliminate unreliable surface mount gluing operations, and Wave Solder Pallets protect backside areas of your circuit board assembly while directing solder to components that you want wave soldered. Made of ESD-safe composite materials, these pallets are designed and manufactured to optimize both the solderability of your circuit boards and your entire process flow.

 

 
Cost Effective
1). Eliminate hand soldering processes
2)  Eliminate high-defect, surface mount glue operations
3)  Eliminate temporary solder masking operations
4)  Reduce assembly cycle time
 5) Use Fiberglass or Aluminum Stiffeners to avoid deforming.
 
Improves Quality
1)  Improve component alignment and soldering
2)  Improved solder fill and quality
3)  Eliminates flooding problems 
  

 

Benefits

 

1. Wave Solder Pallets provide strong, stable support for the PCB throughout the wave solder process
2. Wave Solder Pallets permit wave solder processing of through-hole components while masking solder-side SMT components and critical board features from molten solder
3. Wave Solder Pallets provide thermal protection for printed circuit board areas that are heat sensitive
4. Wave Solder Pallets allow processing of odd-shaped PCB's through conveyor system
5. Wave Solder Pallets prevent topside component movement throughout wave solder
6. Wave Solder Pallets align and position topside components throughout wave solder
7. Wave Solder Pallets increase assembly production by eliminating hand gluing and masking operations
8. Wave Solder Pallets ensure higher quality, repeatable process results
9. Wave Solder Pallets reduce bridging and skipping solder defects
10. Wave Solder Pallets provide safe, easy, ergonomic handling of PCB

 

Features

1. Maximum possible "Knife Edge" beveling of fixture openings, provides the best possible solder flow to component leads View Image
2. Wave Pockets and Solder Channels promote better solder flow View Image
3. Ergonomic PCB and component holddowns. View Page - Holddowns
4. Pallet design keeps bottom of circuit board coplanar with the conveyor
5. ESD composite construction protects sensitive components by providing controlled static discharge
6. Free PCB pocket covers provided with multi-up fixtures

 

Other advantages are:

1  Eliminate flooding by masking open areas and preventing board sag.
2  Reduce second hand load parts and hand soldering.
3  Save thousands of dollars in Kapton tape and the labor to add and remove.
4  The composite materials thermally protect bottom side SMD’s from shock.
5  Mask BGA vias from the wave ensuring reliable solder joints.
6   Lead Free grade optical material for higher temperatures

 

 

TOP SIDE STANDARD FEATURES


Chuangwei’s standard PCB hold down is our low profile. It is unbreakable, ESD safe and guaranteed for the life of the pallet. The non-marring design applies 12 pounds of downward pressure without having to lift. Just twist! We also offer a high profile hold down, cam-lock and custom hold downs for connectors.


Chuangwei does not ‘tap’ the composite, we use all “metal to metal” fasteners ensuring a reliable and long lasting fixture.


We offer two sizes of extruded aluminum stiffeners and solder dams; for smaller pallets we have a 3/8” tall and for larger pallets we have a 3/4” tall design.


All pallets are engraved with the board name and our work order number for handy reference. All data associated with your pallet is stored to that work order number.

 

Why choose us 

 

 

1. Engineers available to service machinery oversea.

Engineers are available to be sent to freign countries to do machinery training and offer technical support

 

2. Mature technique & forerunner to process makes high quality machinery. 

As largest manufactory in South China, we have 12 years experience on PCB separator machines and soldering machines. pcb router

Our R&D team continuously upgrade the existing machines to meet the market development trend.

 

3. One year warranty for the machines except accessories.

Robust frame construction and Japanese steel blades obtained good appraise and recognized by and oversea clients. We offer parts for replacement under warranty free of charge, clients only need to bear freight charge

 

4. Effective customer service.

All of us together are stronger and wiser than any one of us individually. To succeed, we must assume responsibility, cooperate with fellow associates and withdepartments, effectively comminicate with one another, foster enthusiam and participate in decision-making. To be seay reachable by customers and provide prompt replies to solve their problems and create value for customers

 

Our mission

Ongoing PCB industry PCB separator technological innovation, to create greater value, allowing customers to success

 

Our Vision:

Ongoing PCB industry PCB separator technological innovation, to create greater value, allowing customers to success

 

 

This estimation may be done in three ways

 

If a PCB is available (preferably populated) - our sales engineers can rapidly evaluate your board. 
If PCB design data is available we will process, analyse and remotely assess it. 
You can do it using the rules presented below - our customers quickly find that the above two methods are easiest.


Gerber, Excellon and other data required 

Pin Land to SMT pad clearance evaluation

The two figures below each show part of a CSWSC in plan and section views. The right hand figure shows that more clearance
is required when the connector orientation is perpendicular to the wave.

 

 

 

Working your way around the underside of the PCB, identify which components 
are parallel and perpendicular to the wave and assess the solderability of each 
PTH connector by comparing the actual separation against the graph right.

Ideally you want to be above the line in all cases.

 

Wave Solder Pallets ESD Synthetic Stone Safe Composite Materials 0

 

 

PCB Design Implications - for Board Designers - or respin

 

We are often called upon by our customers to help with identifying design respin opportunities.

We will identify problem areas within a board and suggest appropriate movements of components. (Ideally before the PCB is fabricated)

However for board designers reading this, can you remember another four "rules" (to compete with the hundred other rules you have to have floating 
around in your head).

Keep large (height) SMT components away from PTH areas. 
Leave the leading and trailing areas around PTH components as clear as possible. 
DON'T put any SMT components within 3mm (0.12") of any PTH components. 
DON'T put all PTH components in line along one edge of a board - leave some space to allow us to support the masking in the centre of the board. 

 

Our production flow

 

Wave Solder Pallets ESD Synthetic Stone Safe Composite Materials 1
 

 

CE approval

 

Wave Solder Pallets ESD Synthetic Stone Safe Composite Materials 2

 

Contact Details
Dongguan Chuangwei Electronic Equipment Manufactory

Contact Person: Mr. Alan

Tel: 86-13922521978

Fax: 86-769-82784046

Send your inquiry directly to us (0 / 3000)